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Offline AOI Machine Z5
Specifications:
Easy to operate and multi-function AOI
The Z5 is the inland first AOI to inspect the component side of PTH technique
Multi-functional intelligent AOI with high resolution industrial camera system, capture quality defects at every moment
Intelligent color analysis technology
Intelligent solder ball inspection algorithm
One inspection box multi algorithm
Inspection System & Optical System
Inspection Object
Skew / Tombstone / Wrong part / Missing / Overturning / Damaged /
Inspection Component
0201 chip , IC pin(0.3mm pitch), wave solder
Inspection Method
Full color image statistic analysis, OCP, IC bridge analysis, color linear analysis color non-linear analysis, similarity analysis, black-white ratio analysis, intensity analysis
Camera
Color CCD (1.45MPa Pixels), Resolution 20um, FOV 20*20mm (customized), speed:2000mm²/s
Light Source
RGB Ring Multi-angle LED combination lighting, high brightness, standard CCTV lens, DOV 2mm
Software & Computer
Computer
E5500 3.0G,DDR 2G,HDD 250G, 22" wide screen LCD
Mechanical System
PCB Thickness
0.3 - 5.0 (PCB Warpage < 5mm)
PCB size:
30x30-330x480mm (can be customized)
Driving Method
AC Servo Motor+ball screw rod+linear guide rail
Motion Speed
Max 700mm/s
PCB Clamp
Automatic
Power
AC220V / 50Hz, UPS 1000W
Dimension
900*1080*1350 mm
Weight
Aprox. 450kg
Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality,
check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.
Avaible height :50mm~90mm;
Safety distance: 50mm
Identifiable component height: 1mm~50mm
Adjust method: Automatically
Can customized above height for customer
The patented Z axis adjustable AOI can inspect component side of PTH;
Simpler debugging algorithm, make the programming easier and easy to learn;
Automatic identify the positive and negative side, auto software origin emendation;
Multi marks 、multi barcode、bad marks identify convenient for programming and debugging;
OCR (Optical Character Recognition) function applied on AOI improving the accuracy rate of wrong part;
Share date among AOI internal network.
Using color extract and Analysis Technology (CPAT) can extract the object shape more correctly and gain highly precision of the inspection;
The application of multi-marks and multi-boards can be more adapted the demands of the production tests and give you many scene applications.
Implements algorithm inboard face color, luminance, shape and color of solder balls, test solder balls of PCB and around single components, and also implement solder ball testing through overall PCB frame.
Many algorithms application and combination will enhance the pass rate and reduce the rate of misjudging greatly.
One inspection box can use two or more algorithms, such as “Color” extract and “Similarity” and so on, no need draw more inspection box. Which greatly increase testing efficiency.
Cold joint / insufficient solder / Excess solder
Keywords:
SMT AOI Machine, Offline AOI Machine, Inline AOI Machine, SMT X Ray Machine, SMT SPI Machine, 3D SPI Machine, 3D AOI Machine, SMT AOI SPI Machine.
Contact: Tommy
Phone: +86 13691605420
Tel: +86 755 85225569
Email: [email protected]
Add: 94# guangtian Road Songgang Baoan District shenzhen China